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Cotton Ginning Machine

Bajaj Steel Industries offers the Best Solutions to your Cotton Ginningneeds Worldwide on Turnkey Basis for all the 4 Ginning Technologies i.e. Single Roller Cotton Ginning Machine, Double Roller Cotton Ginning Machine, Saw Gin Machine and Rotobar Gin Machine.


Cotton Ginning Machine

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Product Details:
Usage/ApplicationDouble Roller Ginning Machine
Machine TypeAutomatic
Electric Motor5 HP
ModelMAGNUM
Flat Length1521 mm
Production Capacity (Lint)95 to 140 Kgs/Hr
*Operating Speed950 / 1000 RPM

Bajaj Double Roller Gin Machine - MAGNUM, only successful model in 60' with Highest Strength and Highest Output along with improved Autofeeder having only three Greasing points with 50% lesser vibrations. Capable to Gin the maximum strength seed cotton up-to 50 G/Tex with Lustrous Lint fiber production, provides less power consumption per unit of production.

Application areas:

  • Cotton industry

Features: 

  • Increased leather roll diameter
  • 14 sealed / Pre greased bearings
  • Only 3 greasing points
  • Improved beater housing for easy setting
  • Adequate weights on leather roll for higher production
  • Maximum strength to Gin upto 50 G/Tex cottons
  • Use of superior material for highest strength of spare parts
  • About 50% lower vibration
  • Highest production in same size DR Machines
  • Less Power Consumption per unit of production
  • One to one replacement on Golden Jubilee/ Ultra models
  • Less man power as less greasing points
  • Longer wear life of leather roller
  • Interchangeability of spares
  • Significantly higher profits
  • Robust body
  • Simple operations
  • Lustrous lint fiber production Machine
  • Improved autofeeder for better performance
  • Prompt after sales service


Additional Information:

  • Production Capacity: 600
  • Delivery Time: 1 day
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Cotton Ginning Machine

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Product Brochure
Product Details:
Usage/ApplicationCleaning cotton
Machine TypeAutomatic
BrandBajaj
Model Name/NumberTEJAS
Motor Power5HP
Electric Motor5 HP
Min Distance B/w M/c880 mm
Operating Speed1000/1040 RPM

Bajaj DR gins give highest out turn of lint with better seed quality at lowest maintenance and per unit cost of production. Highest out Turn of Lint than other Ginning Systems. Cleaner Seeds with minimum Cotton Linter on it.

 

Application areas:

  • Cotton industry

 

Features:

  • Higher productivity
  • High-quality output
  • Less downtime
  • Efficient removal of dust and trash
  • Lowest cost of production per unit in the industry
  • Lower power consumption per quintal of lint ginned
  • Lower manpower required
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Raw Cotton Pre Cleaner

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Raw Cotton Pre Cleaner
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Product Details:
No. of Cleaning CylindersFour
Width1200/1500/ 1800 mm
Feeding SystemMechanical/ Pneumatic/ Manual
Raw Cotton Cleaning Capacity (per hour)3500/4500/ 6000 Kg
Power required (max)4/ 7.5 HP
Model1

Our clients can avail from us an extensive range of Raw Cotton Pre-Cleaner. The offered product protects fiber quality and is reckoned for efficient working. The sturdy machine enhances ginning performance and provides reliable operations. Besides, the machine reduces maintenance of ginning machines by removal of yellow or per-matured bolls, trash, stones and other impurities from raw cotton.

 

Application area:

  • For enhancing the ginning performance
  • Protects fiber quality


Features:

  • Optimized lint yields higher returns
  • Wheel-mounted models for easy mobility
  • Increases productivity of ginning machines
  • Reduces load on ginning machines
  • Easy and trouble-free auto feeding
  • Minimum auto feeder maintenance

 

Additional information:


Model IModel IIModel III
No. of cleaning cylindersFourFiveSix

Width1200/1500/
1800 mm
1200/1500/
1800 mm
1200/1500/
1800 mm

Raw cotton cleaning
capacity per hour
3500/4500/
6000 Kgs.
3500/4500/
6000 Kgs.
3500/4500/
6000 Kgs.

Power required (max)4/7.5 H.P.7.5/10 H.P.7.5/10 H.P.

Wheel-mounting
(optional)
YesYesYes

Feeding SystemMechanical/
Pneumatic/
Manual
Mechanical/
Pneumatic/
Manual
Mechanical/
Pneumatic/
Manual

 

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    Horizontal Pre Cleaner Ginning Machine

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    Horizontal Pre Cleaner Ginning Machine
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    Product Details:
    Minimum Order Quantity1 Number
    BrandBajaj
    MaterialMild Steel
    Usage/ApplicationCleaning cotton seed
    Machine TypeAutomatic
    Power Consumption2 HP
    Power SourceThree Phase
    Machine LayoutHorizontal
    Number of Cleaning Cylinders3

    We are involved in manufacturing, supplying and exporting a wide range of Horizontal Pre-Cleaner. These not only protect fiber quality but also remove immature bolls efficiently. The robust machine is reckoned for optimizing ginning performance and ensuring long life. Our clients can avail various models with wheel-mounting for easy mobility.

    Features:

    • Improves the quality of Lint.
    • Lesser Contamination of Seed Cotton.
    • Lesser Trash content in raw cotton.



    Additional Information:

    • Production Capacity: 12
    • Delivery Time: 4 days
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    Lint Cleaner

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    Lint Cleaner
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    Product Details:
    Minimum Order Quantity1 Unit
    Usage/ApplicationLint Cleaning
    No. of cleaning cylindersSix
    Width1200/1500/ 1800 mm
    TypeInclined
    Cleaning Capacity (Lint)1200/1500/ 2000 Kg/Hour
    Connected Total Power7 HP

    Being the leading names in the industry we are offering a wide range of Lint Cleaner. These are used to remove seed coats, leafy matter, short fibers, micro-dust from ginned lint. The efficient machine improves lint grade and appearance with the reduction in trash content & other contamination. Among other features of the machine are robust construction, easy maintenance, and less labor requirement. Our clients can avail different models with various feeding systems for specific requirements.

     


    Application area:

     

    • Remove seed coats from ginned lint


    Features:

     

    • Different models with different feeding systems
    • Robust construction
    • Easy maintenance


    Additional Information:

    Model I Model II Model III
    No. of cleaning cylinders Six Three Four
    Width 1200/1500/1800 mm 1200/1500/1800 mm 1200/1500/1800 mm
    Type Inclined Inclined Inclined
    Cleaning Capacity (Lint) 1200/1500/2000 Kg/Hour 1200/1500/2000 Kg/Hour 1200/1500/2000 Kg/hour
    Power Required 5 HP+2 HP 5 HP+2 HP 5 HP+2 HP
    Bypass Arrangement Provided Provided Provided
    Wheel-mounting (Optional) Yes Yes Yes
    Feeding System Mechanical/Pneumatic/Manual Mechanical/Pneumatic/Manual Mechanical/Pneumatic/Manual


    Additional Information:

    • Production Capacity: 10 Per Month
    • Delivery Time: 7 Days
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    Cotton Ball Opener

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    Product Brochure
    Product Details:
    Power Consumption5 BHP, 1440 RPM
    Cleaning capacity per hour(Avg) 600 kg raw cotton
    Width31/2 mm
    Weight (approx) 750 Kg
    Height5 1/4 mm (from top to hopper)
    Length12 mm

    Bajaj Steel is a manufacturer of wide range of Cotton Boll Opener. These are easily movable, user-friendly and sturdy in nature. It is specifically designed to open raw cotton bolls through air turbulence and cleaning lower grades of cotton by separating dust and leaves immature bolls. We recommend Cotton Boll Opener for cleaning soda, leafy and other lower grades of raw cotton from pre-cleaners.

     

    Application areas:

    • To collect trash & pre-matured bolls
    • To eliminate slide rails

     

    Features: 

    • Sorting of dust, leaves and immature bolls to fall below through grids with holes of different sizes for separate collection
    • Opened and cleaned raw cotton delivered at the discharge end
    • Recovers useful raw cotton from trash cotton collection
    • Cotton fiber protection

     

    Construction:

    • A large capacity fan before inlet to create sufficient air pressure to aerate raw cotton by air turbulence
    • Large diameter beaters for dust, leaves and immature bolls separation
    • Round holes of various size grids do not get clogged easily
    • Pushing the clean raw cotton towards the discharge- end
    • Grids of heavy-gauge steel sheets
    • Top cover is painted with CR sheets for weather- resistance
    • The main shaft works on three heavy-duty balls bearing encased in dust-proof housing

     

    Operations:

    • For safety, guarding at the feed-end as well as at the discharge end
    • To collect trash & pre-matured bolls separately, a totally enclosed by sheet metal with door
    • To eliminate slide rails, suitable base for fitting electric motor is provided
    • To enable the operator to attend the machine without using spanner, covers of the machine are tightened by fly-nuts
    • Enclosed driving arrangement
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    Cotton Dispensing System

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    Cotton Dispensing System
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    Product Details:
    Minimum Order Quantity1 Number
    Usage/ApplicationCotton Dispensing System in ginning process
    Machine TypeAutomatic
    Capacity7000 TPH
    Power Consumption5HP + 3HP
    VoltageThree Phase
    Power SourceElectric
    ModelType 1
    Width1200 mm

    With rich industrial experience and knowledge, we are involved in offering a wide range of Cotton Dispensing System. These are manufactured under the supervision of highly skilled professionals using the best material and latest technology. Offered machines are well known in the market for its hassle free performance and high durability.

     

    Features:

    • Robust construction
    • Uniform and adequate feeding at all points
    • Optimizes Ginning performance
    • Ease of use
    • Reduced Manpower Costs
    • Made with superior technical know how
    • Easily Accommodated in existing Plants

    Application Areas:
    • Cotton industry


    Additional Information:

    • Production Capacity: 12
    • Delivery Time: 4 days
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    Cotton Ginning Machine

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    Cotton Ginning Machine
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    Product Details:
    Minimum Order Quantity1 Piece
    Usage/ApplicationCleaning cotton
    Machine TypeAutomatic
    MaterialMS
    Model Name/NumberPLATINA
    Motor Power5 HP

    Bajaj Double Roller Gin Machine - PLATINA, a New Generation model in 54'' with Highest Strength and Highest Output in its range along with advanced Autofeeder having only three Greasing points with 50% lesser vibrations. Capable to Gin the maximum strength seed cotton upto 50 G/Tex with Lustrous Lint fiber production, uses less power consumption per unit of production.



    Additional Information:

    • Production Capacity: 800 Monthly
    • Delivery Time: 2 DAYS
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    Stone Remover Cum Hot Box

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    Stone Remover Cum Hot Box
    • Stone Remover Cum Hot Box
    • Stone Remover Cum Hot Box
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    Product Details:
    Capacity (products per hour)10,000 Kg
    Feeding System Belt Conveyor
    Height1220 mm
    Width1015 mm
    Length 1150 mm

    Being the leading names in the industry involved in offering a wide range of Stone Remover Cum Hot Box for complete removal of stones from seed cotton. The user-friendly machine eliminates fire risk in ginning and is acknowledged for features such as low maintenance, robustness. Moreover, we assure to deliver a defect free range of our products within a stipulated time frame.

     

    Application areas:

    • Drying of cotton
    • Removal of stones from seed cotton

     

    Features:

    • Moisture regulation in the raw cotton before ginning
    • Transmission elements not needed
    • Low operation costs

     

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      Bucket Elevator

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      Bucket Elevator
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      Product Details:
      Material of BucketMild Steel
      Load Capacity(kg)5000

      Bajaj Bucket Elevators are ideally suited to elevate bulk materials from sluggish to free flowing vertically. These bucket elevators are manufactured for capacities up to 15000 Kg/hr. depending upon the material requirements.

      Bajaj Bucket Elevators consists of rectangular rigid mild steel housing with a tangential inlet in the bottom section and an inclined outlet in the top section. Bajaj Bucket Elevators are of centrifugal type with rigid seamless mild steel buckets mounted on open ended belts. These are anti static oil repellent in nature. The drive unit comprises of an electrical motor coupled to reduction gear box mounted on the maintenance platforms attached to the top section.

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      Rotobar Gin

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      Product Details:
      Power Consumption1 HP
      Machine TypeAutomatic
      Length2150 Mm

      Bajaj continental eagle's sound but simple design is sure and efficient. The phoenix rotobar’s simplicity means more dependability, fewer and easier adjustments, less,maintenance, and better accessibility. 'the phoenix rotobar’s feed rate to the gin is regulated by electrically controlling the speed of the two feed rollers inside the cotton intake opening on top of the extractor/feeder. Inclined, spiked cylinders rotating over a grid screen inside the extractor/feeder clean and"single-lock" the cotton.  
      trash falls from the cleaning screen into a conveyor and is discharged out one end. From the spiked cylinders, the cotton is transferred to a channel saw having cleaning bars around the periphery of the saw. Locks thrown over the cleaning bars are s i n c e 1 8 3 2bajaj steel in collaboration with industries ltd.
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      Automatic Cotton Ginning Plant

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      Automatic Cotton Ginning Plant
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      Product Brochure
      Product Details:
      Usage/ApplicationCotton Ginning Machinery
      Machine TypeAutomatic

      Bajaj Steel Provides Fully Automatic Ginning plants are most advanced in the industry where we provide Pre Cleaners, Post Cleaners, Conveying Systems, Automatic Feeding Systems, Overflow Handling, Feed Regulators and PLC’s to synchronize and control many of the processes.
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      Cotton Saw Ginning Machine 201 Model

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      Product Details:
      Minimum Order Quantity1 Piece
      Machine TypeAutomatic
      Usage/ApplicationCleaning cotton

      The Eagle Max Series 201 Saw Gin can produce high quality lint at proven rates of 25 bales per hour.


      Features:


      • Continental Eagle designed ginning system equipped with the exclusive high capacity Seed Roll Conveyor Tube.
      • A forward-tilting ginning breast allows convenient inspection of the ginning ribs, roll box and optional huller ribs.
      • Placement of the new designed picker roller eliminates force-feeding the gin saws.
      • Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped.
      • 201 gin frame is equipped with a rib rail for the addition of huller ribs if cotton conditions or customer warrants their use
      • Compact overall gin design, featuring rigid-weld steel construction.
      • Segmented heads for easy front removal of gin saw and gin brush.
      • Optional open-end huller ribs.


      Additional Information:

      • Production Capacity: 2
      • Delivery Time: 30 Days
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      Cotton Saw Ginning Machine 161 Model

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      Product Details:
      Machine TypeAutomatic

      Our clients can avail from us a wide range of Saw Ginning Machine. It is a machine that quickly and easily separates cotton fibers from their seeds, allowing for much greater productivity than manual cotton separation. This machine has a forward-tilting ginning breast which allows convenient inspection of the ginning ribs, roll box, and optional huller ribs.

       

      Application areas:

      • Cotton industry for separating cotton fibers from their seeds

       

      Features: 

      • Continental Eagle designed ginning system equipped with the exclusive high capacity seed roll conveyor tube
      • Placement of the new desired picker roller eliminates force-feeding the gin saws
      • Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped
      • 201 gin frame is equipped with a rib rail for the addition of huller ribs it cotton conditions or customer warrants their use
      • Segmented heads for easy front removal of gin saw and gin brush

       

      Additional information:

      • Saw: 16* (406 mm) dia. 201 saw blades, 615 RPM
      • Doffing Brush: 15” (381 mm) dia. 20 rows of brushes, 1552 RPM
      • Geed Roll Tube: Independent drive 5* (127 mm) steel tube rotates at 270 rpm, 4* (101.6 mm) conveyor rotates at 854 rpm
      • Picker Roller: Independent drive 350 rpm
      • Dimensions: Length (front, with covers) (4470 mm) 176”, Height (front to bottom of feeder) (1343 mm) 52 7/8”, Width (with covers) (2383 mm) 91 13/16”
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      Screw Conveyor System

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      Product Details:
      Minimum Order Quantity1 Set
      TypeAll
      Capacity20 TPH
      MaterialMild Steel
      SpeedAll
      Usage/ApplicationConveying and feeding raw material, Conveying of material
      Automation GradeAutomatic
      Voltagecustomised
      LengthCustomised
      Driven TypeMotor
      BrandBajaj
      DiameterUp to 450 mm
      Powercustomised
      Machine TypeAutomatic

       


      Features:

      • Quality tested
      • Precisely engineered
      • Easy to install
      • Robust Construction
      • Long life
      • Maintenance free
      • Uniform and adequate feeding at all points
      • Ease of use
      • Protects fiber quality
      • Made with superior technical know how

       

      Applications:

      • Food processing
      • Pulp and paper
      • Stone, Glass, and Concrete
      • Environmental
      • Petroleum Refining
      • Wood Products
      • Chemicals
      • Rubber and Plastics
      • Primary Metals


      Additional Information:

      • Production Capacity: 100 Set
      • Delivery Time: 10 Days
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      Battery Condenser

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      Battery Condenser
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      Product Details:
      Minimum Order Quantity1 PC
      Capacity8000
      MaterialMS
      BrandBajaj
      ColorTAN
      Usage/ApplicationIndustrial Use
      Capacity (In Tons)8

      For the diverse requirements of our clients, we are involved in manufacturing, supplying and exporting a wide range of Battery Condenser. These are highly acknowledged among our clients due to their excellent performance and reliable operations. These are available in the market in various technical specifications as per the requirements of our esteemed clients.

      Features: 

      • Optimizes pressing performance
      • Made with superior technical know how
      • Robust Construction
      • Protects fibre quality


      Additional Information:

      • Production Capacity: 12
      • Delivery Time: 4
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      Stone Catcher

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      Stone Catcher
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      Product Details:
      Usage/ApplicationSTONE REMOVAL SYSTEM
      Voltage3 HP
      Cutting Disc Size (inch)5 inch
      BrandBajaj

      Being a client centric firm we are involved in offering a wide array of Stone Catcher/Rock Trap. Offered machine is highly reckoned among our clients because there are no transmission elements needed and hence the operation cost is minimum. We offer these machines in different sizes as per the requirements and needs of our clients. Moreover, these are highly reliable and have a robust construction.

       


      Application areas:

      • Separate rocks, green bolls from the cotton seed

       Features: 

      • Available in different sizes
      • Separate rocks, green bolls and any other heavy objects in the cotton seed
      • Efficient removal of stones, rocks, green bolls and other foreign particles without considerable pressure loss
      • Air Tight trap door prevents any pressure loss
      • Gravity removal of heavy foreign particles, stones, rocks etc
      • Reduces trash percentage in cotton
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      Air Separator

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      Air Separator
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      Product Details:
      Minimum Order Quantity1 PC
      BrandBajaj
      Capacity3800, 4500 Kg/Hr
      TypeRaw Cotton
      Connected total power3, 5 HP

      To furnish the diverse requirements of our clients we are involved in manufacturing, supplying and exporting a wide range of Air Separator with Vacuum Wheel. These are manufactured using best quality material which we sourced from the trusted and reliable vendors of the market. These have spiked cleaning cylinders across individual round grid bars ensure gentle treatment and a free flow of seed - cotton through the machine, an adequate opening of cotton and removal of all fine trash including dust, sand, leaf, pepper, and pin before they get embedded in the cotton.

      Features:
      • Robust Body
      • Simple Operations
      • Easy Maintenance
      • Interchangeability of Spares
      • Less Power Consumption
      • Higher Output
      • Higher Profits

       

      Additional information:
      TYPES Raw Cotton Lint Cotton Press House
      Models 700X1200 700X1500 1000X1800 700X1200 1000X1500 1000X1800 1000X1200 1000X1500 1000X1800
      Connected total power 3 HP 5 HP 5 HP 3 HP 5 HP 5 HP 5 HP 5 HP 5 HP
      Capacity (Kgs /Hr) 3800 4500 6000 1000 1500 2000 3000 3800 4500


      Additional Information:

      • Production Capacity: 12
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      Industrial Cyclones

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      Product Details:
      MOCMS
      Diameter510 - 1676 mm

      Being a client centric firm we are involved in manufacturing, supplying and exporting a wide range of Industrial Cyclones. These are designed and manufactured to suit centrifugal fan discharge rate. These cyclones are made of mild steel and are used on high-pressure discharges inter alia for collecting and discharge trash or dust. We offer cyclones range from 510 mm diameter to 1676 mm.

       

      Features:

      • Robust Construction
      • Material feeding to the machinery
      • High tensile strength
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        Auto Indexing Ginning Roll Groover

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        Auto Indexing Ginning Roll Groover
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        Bajaj Steel Industries introduces an advanced solution with Auto Indexing for Roll Grooving in Double Roller Gin Machine Leather Rolls, suitable for 128 mm to 185 mm diameter for all pitches. Adjustable & accurate groove pitching for Ginning of short, medium as well as long-staple cotton. This machine will enable the increased lint production and avoid the black impressions of the cutter as compared to the conventional manual grooving, hence there will be no generation of hazardous leather burning fumes as well as sparks because of consistent & controlled cutting parameters.


        Additional Information:

        • Minimum Order Quantity: 1 Piece
        • Production Capacity: 5
        • Delivery Time: 7 DAYS
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        Automatic Cotton Feeding Trolley System

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        Automatic Cotton Feeding Trolley System
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        Product Details:
        Minimum Order Quantity1 Piece
        Machine TypeMobile/Moving Feeding Machine
        BrandBajaj
        Automation GradeAutomatic



        Additional Information:

        • Production Capacity: 12
        • Delivery Time: 7 days
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        Bajaj Rotobar Roll Canvas Winding And Cutting Machine

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        Additional Information:

        • Minimum Order Quantity: 1 Piece
        • Production Capacity: 5
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        Lalit Kalantri (General Manager)
        Bajaj Steel Industries Limited
        C108, MIDC Industrial Area, Hingna, Kachimet
        Nagpur - 440028, Maharashtra, India
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