Cotton Ginning Machine

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Bajaj DR gins give highest out turn of lint with better seed quality at lowest maintenance and per unit cost of production. Highest out Turn of Lint than other Ginning Systems. Cleaner Seeds with minimum Cotton Linter on it.

Application areas:

• Cotton industry

Features:

• Higher productivity
• High-quality output
• Less downtime
• Efficient removal of dust and trash
• Lowest cost of production per unit in the industry
• Lower power consumption per quintal of lint ginned
• Lower manpower required

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With rich industrial experience and knowledge, we are involved in offering a wide range of Cotton Dispensing System. These are manufactured under the supervision of highly skilled professionals using the best material and latest technology. Offered machines are well known in the market for its hassle free performance and high durability.

Features:

• Robust construction
• Uniform and adequate feeding at all points
• Optimizes Ginning performance
• Ease of use
• Reduced Manpower Costs
• Made with superior technical know how
• Easily Accommodated in existing Plants

• Cotton industry

Additional Information:

• Production Capacity: 12
• Delivery Time: 4 days

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Additional Information:

• Production Capacity: 800 Monthly
• Delivery Time: 2 DAYS

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Bajaj Double Roller Gin Machine - MAGNUM, only successful model in 60' with Highest Strength and Highest Output along with improved Autofeeder having only three Greasing points with 50% lesser vibrations. Capable to Gin the maximum strength seed cotton up-to 50 G/Tex with Lustrous Lint fiber production, provides less power consumption per unit of production.

Application areas:

• Cotton industry

Features: 

• ^{Increased leather roll diameter}
• 14 sealed / Pre greased bearings
• Only 3 greasing points
• Improved beater housing for easy setting
• Adequate weights on leather roll for higher production
• Maximum strength to Gin upto 50 G/Tex cottons
• Use of superior material for highest strength of spare parts
• About 50% lower vibration
• Highest production in same size DR Machines
• Less Power Consumption per unit of production
• One to one replacement on Golden Jubilee/ Ultra models
• Less man power as less greasing points
• Longer wear life of leather roller
• Interchangeability of spares
• Significantly higher profits
• Robust body
• Simple operations
• Lustrous lint fiber production Machine
• Improved autofeeder for better performance
• Prompt after sales service

Additional Information:

• Production Capacity: 600
• Delivery Time: 1 day

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Being the leading names in the industry involved in offering a wide range of Stone Remover Cum Hot Box for complete removal of stones from seed cotton. The user-friendly machine eliminates fire risk in ginning and is acknowledged for features such as low maintenance, robustness. Moreover, we assure to deliver a defect free range of our products within a stipulated time frame.

Application areas:

• Drying of cotton
• Removal of stones from seed cotton

Features:

• Moisture regulation in the raw cotton before ginning
• Transmission elements not needed
• Low operation costs

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Additional Information:

• Production Capacity: 12
• Delivery Time: 7 days

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Application areas:

• Cotton industry for separating cotton fibers from their seeds

 Features: 

• Continental Eagle designed ginning system equipped with the exclusive high capacity seed roll conveyor tube
• Placement of the new desired picker roller eliminates force-feeding the gin saws
• Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped
• 201 gin frame is equipped with a rib rail for the addition of huller ribs it cotton conditions or customer warrants their use
• Segmented heads for easy front removal of gin saw and gin brush

Additional information:

• Saw: 16* (406 mm) dia. 201 saw blades, 615 RPM
• Doffing Brush: 15” (381 mm) dia. 20 rows of brushes, 1552 RPM
• Geed Roll Tube: Independent drive 5* (127 mm) steel tube rotates at 270 rpm, 4* (101.6 mm) conveyor rotates at 854 rpm
• Picker Roller: Independent drive 350 rpm
• Dimensions: Length (front, with covers) (4470 mm) 176”, Height (front to bottom of feeder) (1343 mm) 52 7/8”, Width (with covers) (2383 mm) 91 13/16”

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We are involved in manufacturing, supplying and exporting a wide range of Horizontal Pre-Cleaner. These not only protect fiber quality but also remove immature bolls efficiently. The robust machine is reckoned for optimizing ginning performance and ensuring long life. Our clients can avail various models with wheel-mounting for easy mobility.

Features:

• Improves the quality of Lint.
• Lesser Contamination of Seed Cotton.
• Lesser Trash content in raw cotton.

Additional Information:

• Production Capacity: 12
• Delivery Time: 4 days

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Being the leading names in the industry we are offering a wide range of Lint Cleaner. These are used to remove seed coats, leafy matter, short fibers, micro-dust from ginned lint. The efficient machine improves lint grade and appearance with the reduction in trash content & other contamination. Among other features of the machine are robust construction, easy maintenance, and less labor requirement. Our clients can avail different models with various feeding systems for specific requirements.

Application area:

• Remove seed coats from ginned lint

Features:

• Different models with different feeding systems
• Robust construction
• Easy maintenance

Additional Information:

• Production Capacity: 10 Per Month
• Delivery Time: 7 Days

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• Continental Eagle designed ginning system equipped with the exclusive high capacity Seed Roll Conveyor Tube.
• A forward-tilting ginning breast allows convenient inspection of the ginning ribs, roll box and optional huller ribs.
• Placement of the new designed picker roller eliminates force-feeding the gin saws.
• Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped.
• 201 gin frame is equipped with a rib rail for the addition of huller ribs if cotton conditions or customer warrants their use
• Compact overall gin design, featuring rigid-weld steel construction.
• Segmented heads for easy front removal of gin saw and gin brush.
• Optional open-end huller ribs.

Additional Information:

• Production Capacity: 2
• Delivery Time: 30 Days

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Bajaj Steel is a manufacturer of wide range of Cotton Boll Opener. These are easily movable, user-friendly and sturdy in nature. It is specifically designed to open raw cotton bolls through air turbulence and cleaning lower grades of cotton by separating dust and leaves immature bolls. We recommend Cotton Boll Opener for cleaning soda, leafy and other lower grades of raw cotton from pre-cleaners.

Application areas:

• To collect trash & pre-matured bolls
• To eliminate slide rails

Features: 

• Sorting of dust, leaves and immature bolls to fall below through grids with holes of different sizes for separate collection
• Opened and cleaned raw cotton delivered at the discharge end
• Recovers useful raw cotton from trash cotton collection
• Cotton fiber protection

Construction:

• A large capacity fan before inlet to create sufficient air pressure to aerate raw cotton by air turbulence
• Large diameter beaters for dust, leaves and immature bolls separation
• Round holes of various size grids do not get clogged easily
• Pushing the clean raw cotton towards the discharge- end
• Grids of heavy-gauge steel sheets
• Top cover is painted with CR sheets for weather- resistance
• The main shaft works on three heavy-duty balls bearing encased in dust-proof housing

Operations:

• For safety, guarding at the feed-end as well as at the discharge end
• To collect trash & pre-matured bolls separately, a totally enclosed by sheet metal with door
• To eliminate slide rails, suitable base for fitting electric motor is provided
• To enable the operator to attend the machine without using spanner, covers of the machine are tightened by fly-nuts
• Enclosed driving arrangement

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Our clients can avail from us an extensive range of Raw Cotton Pre-Cleaner. The offered product protects fiber quality and is reckoned for efficient working. The sturdy machine enhances ginning performance and provides reliable operations. Besides, the machine reduces maintenance of ginning machines by removal of yellow or per-matured bolls, trash, stones and other impurities from raw cotton.

Application area:

• For enhancing the ginning performance
• Protects fiber quality

Features:

• Optimized lint yields higher returns
• Wheel-mounted models for easy mobility
• Increases productivity of ginning machines
• Reduces load on ginning machines
• Easy and trouble-free auto feeding
• Minimum auto feeder maintenance

Additional information:

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Features:

• Quality tested
• Precisely engineered
• Easy to install
• Robust Construction
• Long life
• Maintenance free
• Uniform and adequate feeding at all points
• Ease of use
• Protects fiber quality
• Made with superior technical know how

Applications:

• Food processing
• Pulp and paper
• Stone, Glass, and Concrete
• Environmental
• Petroleum Refining
• Wood Products
• Chemicals
• Rubber and Plastics
• Primary Metals

Additional Information:

• Production Capacity: 100 Set
• Delivery Time: 10 Days

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Being a client centric firm we are involved in manufacturing, supplying and exporting a wide range of Industrial Cyclones. These are designed and manufactured to suit centrifugal fan discharge rate. These cyclones are made of mild steel and are used on high-pressure discharges inter alia for collecting and discharge trash or dust. We offer cyclones range from 510 mm diameter to 1676 mm.

Features:

• Robust Construction
• Material feeding to the machinery
• High tensile strength

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Additional Information:

• Production Capacity: 5
• Delivery Time: 7 DAYS

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• Robust Body
• Simple Operations
• Easy Maintenance
• Interchangeability of Spares
• Less Power Consumption
• Higher Output
• Higher Profits

Additional Information:

• Production Capacity: 12

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Additional Information:

• Production Capacity: 5

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For the diverse requirements of our clients, we are involved in manufacturing, supplying and exporting a wide range of Battery Condenser. These are highly acknowledged among our clients due to their excellent performance and reliable operations. These are available in the market in various technical specifications as per the requirements of our esteemed clients.

Features: 

• Optimizes pressing performance
• Made with superior technical know how
• Robust Construction
• Protects fibre quality

Additional Information:

• Production Capacity: 12
• Delivery Time: 4