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Bajaj Steel Industries Limited
Bajaj Steel Industries Limited


Ginning- Saw Gin,Rotobar Gin & CEC Products

Leading OEM Manufacturer of extractor/ feeder for cotton seeds, saw ginning machine, down packing universal density press, double box down packing universal density press, big-j in-line separator and vertical flow drier from Nagpur.

Extractor/ Feeder For Cotton Seeds

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Extractor/ Feeder For Cotton Seeds
  • Extractor/ Feeder For Cotton Seeds
  • Extractor/ Feeder For Cotton Seeds
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Product Details:
MaterialStainless Steel
Motor Speed1800 RPM
Power15 HP
TypeCotton Seed Extractor
Model2000
Feed Motor3/4 HP, 1800 RPM
Phase3
Voltage230 to 460 V

The 2000 extractor/feeder is the economical design for fine trash removal and single locking of seed cotton fed into a stand. The 2000 extractor/feeder has shown excellent feeding and trash removal in field tests and in cotton High Volume Instrument testing. The model 2000 was designed as an alternative extractor/ feeder to our popular Model 9000 Golden Eagle extractor/feeder. The model 2000's one piece unit design will fit under most existing conveyors and in the same mounting footprint as most stand models. Replacement of your old feeder or any new installation with the 2000 extractor/ feeder will ensure the most economical way to feed your stand.

Features:


  • Four spiked cleaning cylinders
  • Five adjustable cleaning grids
  • Segmented heads for cylinder removal
  • Polycarbonate gaurds windows
  • Polycarbonate lint slide cover


Additional Information:

  • Item Code: Model-No-2000
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Saw Ginning Machine

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Saw Ginning Machine
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Product Details:
Capacity25 bales plus per hour
Machine TypeAutomatic, Semi-Automatic
Gin Motor250 HP (not included with machine)
Dimensions (L*H*W)4470*1343*2383 mm (176*52 7/8*91 13/16) inch
Weight (approximate)3628 Kg (8000 lb)
Saw Shaft center line to floor730 mm (28 3/4 inch)

Our clients can avail from us a wide range of Saw Ginning Machine. It is a machine that quickly and easily separates cotton fibers from their seeds, allowing for much greater productivity than manual cotton separation. This machine has a forward-tilting ginning breast which allows convenient inspection of the ginning ribs, roll box, and optional huller ribs.

 

Application areas:

  • Cotton industry for separating cotton fibers from their seeds

 

Features: 

  • Continental Eagle designed ginning system equipped with the exclusive high capacity seed roll conveyor tube
  • Placement of the new desired picker roller eliminates force-feeding the gin saws
  • Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped
  • 201 gin frame is equipped with a rib rail for the addition of huller ribs it cotton conditions or customer warrants their use
  • Segmented heads for easy front removal of gin saw and gin brush

 

Additional information:

  • Saw: 16* (406 mm) dia. 201 saw blades, 615 RPM
  • Doffing Brush: 15” (381 mm) dia. 20 rows of brushes, 1552 RPM
  • Geed Roll Tube: Independent drive 5* (127 mm) steel tube rotates at 270 rpm, 4* (101.6 mm) conveyor rotates at 854 rpm
  • Picker Roller: Independent drive 350 rpm
  • Dimensions: Length (front, with covers) (4470 mm) 176”, Height (front to bottom of feeder) (1343 mm) 52 7/8”, Width (with covers) (2383 mm) 91 13/16”
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Down Packing Universal Density Press

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Down Packing Universal Density Press
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Product Details:
Capacity20 bales per hour
Machine TypeAutomatic
Power Consumption(HP)15HP
ConditionNew
Driven TypeElectric

The Continental Eagle Model 9500 slip box down-packing press is capable of baling cotton up to 60 bales per hour with optional hydraulic capacity and is similar in design to the successful 950 press. The 9500 press uses less connected horsepower and is 3’-3" (.9906 m) shorter than the 9500 press.


Additional Information:

  • Item Code: Model-No-9500
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Double Box Down Packing Universal Density Press

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Double Box Down Packing Universal Density Press
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Product Details:
Machine TypeManual
ConditionNew
Packaging MaterialMetal
Driven TypeElectric
pressing force compressesUp to 24 bales per hour

The Continental Eagle Bespress is a 20“ x 54" double box, down-packing Universal Density fiber press. 509 tons of pressing force compresses up to 24 bales per hour, 30 bales per hour with an optional booster pump and hydraulic pusher. Fiber is fed into one box of the press by a pusher assembly. A hydraulic tramper packs the fiber below which keep the fiber down in the press box When a preset amount of fiber is packed in the box, the boxes rotate 180 degrees and the fiber is pressed into a Universal Density balo by three double-acting ram cylinders The cycle repeats with the boxes rotating 180 degrees in alternate directions. The operator controls the press from a push-button control panel located on one end of the press. The panel receives power from the control cabinet which is connected to the primary incoming power supply. The control cabinet contains electrical and electronic components such as fuses, motor starters, transformers, power supplies, processor, relays, etc.


Features:


  • 20” x 54” Double Box Down Packing Universal Density Press
  • True Universal Density (28 Lbs./Cubic Ft.) Bales
  • No Press Pit Required
  • Capacities Up To 30 Balers Per Hour With Optional Equipment
  • 3-12' Double Acting Hydraulic Cylinders And Rams
  • Optional 20' x 41 * Box Size With Two Hydraulic Ram Cylinders
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Big-J In-line Separator

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Big-J In-line Separator
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Product Details:
Capacity5 tph to 500 tph
ApplicationIndustrial
Weight19-420kg
MaterialSS

Features:-

  • The Big-“J” 3-Cylinder In-line Separator provides pre cleaning, wad dispersing and positive Krai delivery of seed cotton to the storage bin. Cotton free falls' into the bin in a loosened condition. Air pockets are relieved through a vertical relief duct.
  • The flow of seed cotton is smooth and unrestricted. Locks are fluffed for free travel as cotton is passed onto a spiked dispersing cylinder from remote controlled variable speed feed rollers. Seed cotton is discharged and delivered to the hot air drying system through the positive air seal of tandem cotton vacuums.
  • The choke forming top mounted vacuum feeder is not present in the Big-“J”. Its unique design fills a large storage bin without passing matted seed cotton through close tolerance equipment. The uniform and regulated flow of seed cotton will enable the drying and the cleaning equipment to do a more efficient job and reduce choking in these systems.
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Vertical Flow Drier

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Vertical Flow Drier
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Product Details:
Powered10 hp (7.46 kW) motor
TypeClean Room Booth
ConditionNew
UsageLaborotory

The Vertical Flow Drier dries better by doing the right thing at the right time. Every ginner knows that cotton can’t be cleaned until it is dried and that it can’t be dried until it is loosened and fluffed so that the hot air can penetrate to every fiber. This drier maximizes these processes.

There are no shelves, screens or grids to roll and twist the cotton before it is dried. The opening and fluffing by the directional cylinders cause the locks of cotton to literally spring open to increase the drying action of the drier.
The directional cylinders are powered by a 10 hp (7.46 kW) motor.

Vertical Flow Drier 1stStage Drying also available with Optional Tower Driers.
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Cotton Extractor/Feeder

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Cotton Extractor/Feeder
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Product Details:
Machine TypeAutomatic
Voltage380V
Protection classIP 40
Power factorMore Than 0.95

Designed for improved fine trash removal and enhanced single locking. This Golden Eagle Extractor/Feeder has shown superb test results in all areas of its application. The Model 9000 is the result of an extensive research and develop­ment program and on-site testing.

A push-button control panel, mounted on the feeder, controls feeder load or ginning rate and may also be operated from the master console. This panel contains eight annunciator lights for indicat­ing status of the ginning operation. An AC inverter drives the 3/4 hp feed motor for ease of control and operations. A dual set point meter controls capacity of ginning through the current load on the gin motor. The gin and feeder operations are synchronized to prevent over feeding or under feeding. Motion detectors on the feeder and lint cleaner automatically stop the ginning operation if the cotton flow is interrupted The standard drive for the Model 9000 is a 15 hp, 1800 rpm motor.
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Super III Stick Machine

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Super III Stick Machine
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Product Details:
Max Printing Length (mm) 0-500
MaterialIron
ConditionNew
Color Printing Yes

The Super III Stick Machine is unequaled for bulk removal of sticks, hulls and leaves from machine picked or striped cotton. Cotton entering the machine is directed to two large extracting cylinders and a third saw cylinder cleans and reclaims excess cotton from the main cleaning cylinders. The efficient extraction of foreign matter greatly reduces the wear and damage to other ginning equipment.

The Super III Stick Machine is the practical, performance proven machine for better cleaning at high capacity and producing a quality sample on all types of cotton. The Super III installed in the ginning plant assures more effective and efficient operation of the mechanical processes that follow. It is designed to operate in capacities equal to the overall installation requirements.
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24-D Lint Cleaners

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24-D Lint Cleaners
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Product Details:
Power5.5 kw
Voltage380 v, 410 v
Size24-inch diameter

The 24 0 Golden Eagle Lint Cleaner(Single Lint Cleaning Available) is a saw-type, controlled-batt lint cleaner having two main assem­blies, the lint cleaner base and the condenser assembly mounted on top of the lint cleaner base One optional three-phase AC motor powers all drives in the condenser and lint cleaner,

 

Major components of the condenser assembly consist of a 24-inch diameter perforated screen condenser drum and two grooved doffing rollers Each end of the condenser drum is connect­ed to an air duct. Ajr carrying cotton into the drum escapes out the air ducts while the cotton adheres to the drum Adjustable flapper valves on the texts provide a»r balance.

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201 Saw Ginning Machine

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201 Saw Ginning Machine
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Product Details:
Capacity5 to 6 kg/hr
Power Consumption1 HP
Machine TypeAutomatic

The Eagle Max Series 201 Saw Gin can produce high quality lint at proven rates of 25 bales per hour.


Features:


  • Continental Eagle designed ginning system equipped with the exclusive high capacity Seed Roll Conveyor Tube.
  • A forward-tilting ginning breast allows convenient inspection of the ginning ribs, roll box and optional huller ribs.
  • Placement of the new designed picker roller eliminates force-feeding the gin saws.
  • Huller front tilts forward for accessibility to the picker roller and the roll box. The seed roll can be easily dumped.
  • 201 gin frame is equipped with a rib rail for the addition of huller ribs if cotton conditions or customer warrants their use
  • Compact overall gin design, featuring rigid-weld steel construction.
  • Segmented heads for easy front removal of gin saw and gin brush.
  • Optional open-end huller ribs.
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Rotobar Gin Machine

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Rotobar Gin Machine
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Product Details:
Power Consumption1 HP
Machine TypeAutomatic
Length2150 Mm

Bajaj continental eagle's sound but simple design is sure and efficient. The phoenix rotobar’s simplicity means more dependability, fewer and easier adjustments, less,maintenance, and better accessibility. 'the phoenix rotobar’s feed rate to the gin is regulated by electrically controlling the speed of the two feed rollers inside the cotton intake opening on top of the extractor/feeder. Inclined, spiked cylinders rotating over a grid screen inside the extractor/feeder clean and"single-lock" the cotton.  
trash falls from the cleaning screen into a conveyor and is discharged out one end. From the spiked cylinders, the cotton is transferred to a channel saw having cleaning bars around the periphery of the saw. Locks thrown over the cleaning bars are s i n c e 1 8 3 2bajaj steel in collaboration with industries ltd.
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Bajaj Steel Industries Limited
Lalit Kalantri (General Manager)
C108, MIDC Industrial Area Hingna,
Nagpur - 440028, Maharashtra, India
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