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Bajaj Steel Industries Limited
Bajaj Steel Industries Limited


Ginning & Pressing Machines

To furnish the diverse requirements of our clients we are involved in offering a wide range of Ginning & Pressing Machines. Offered machines are manufactured using quality-tested components and superior material with the help of advanced tools and technology. Moreover, we also assure timely delivery of our products.


Double Roller Cotton Gin Machinery

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Double Roller Cotton Gin Machinery
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Product Details:
Machine TypeAutomatic
Electric Motor5 HP
ModelJumbo
Flat Length1361 mm
Production Capacity (Lint)65 to 105 Kgs./Hr
*Operating Speed950 /1000 RPM

We are enlisted as top company involved in manufacturing, supplying and exporting a wide range of Double Roller Cotton Gin Machinery. In these, the all rotating parts are precision machined using advanced manufacturing process on CNC machines providing best finish and tolerances to provide an enhanced life of the machine & zero downtime.

 

Application areas:

  • Cotton industry

 

Features:

  • Lowest power consumption per quintal lint ginned
  • Fully machined flywheel/machine pulley
  • All rotating parts are precision machined using advanced manufacturing process on CNC machines providing best finish & Tolerances to provide enhanced life of the machine & zero downtime
  • Mechanism requiring lower periodic maintenance & setting of the machine


    Additional Information:

    • Item Code: Golden-Jubilee
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    Cotton Boll Opener

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    Cotton Boll Opener
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    Product Details:
    Power Consumption5 BHP, 1440 RPM
    Cleaning capacity per hour(Avg) 600 kg raw cotton
    Width31/2 mm
    Weight (approx) 750 Kg
    Height5 1/4 mm (from top to hopper)
    Length12 mm

    We are involved in offering a wide range of Cotton Boll Opener. These are easily movable, user-friendly and sturdy in nature. It is specifically designed to open raw cotton bolls through air turbulence and cleaning lower grades of cotton by separating dust and leaves immature bolls. We recommend Cotton Boll Opener for cleaning soda, leafy and other lower grades of raw cotton from pre-cleaners.

     

    Application areas:

    • To collect trash & pre-matured bolls
    • To eliminate slide rails

     

    Features: 

    • Sorting of dust, leaves and immature bolls to fall below through grids with holes of different sizes for separate collection
    • Opened and cleaned raw cotton delivered at the discharge end
    • Recovers useful raw cotton from trash cotton collection
    • Cotton fiber protection

     

      Construction:

      • A large capacity fan before inlet to create sufficient air pressure to aerate raw cotton by air turbulence
      • Large diameter beaters for dust, leaves and immature bolls separation
      • Round holes of various size grids do not get clogged easily
      • Pushing the clean raw cotton towards the discharge- end
      • Grids of heavy-gauge steel sheets
      • Top cover is painted with CR sheets for weather- resistance
      • The main shaft works on three heavy-duty balls bearing encased in dust-proof housing

       

      Operations:

      • For safety, guarding at the feed-end as well as at the discharge end
      • To collect trash & pre-matured bolls separately, a totally enclosed by sheet metal with door
      • To eliminate slide rails, suitable base for fitting electric motor is provided
      • To enable the operator to attend the machine without using spanner, covers of the machine are tightened by fly-nuts
      • Enclosed driving arrangement
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      Cotton Pre Cleaner

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      Cotton Pre Cleaner
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      Product Details:
      No. of Cleaning CylindersFour
      Width1200/1500/ 1800 mm
      Feeding SystemMechanical/ Pneumatic/ Manual
      Raw Cotton Cleaning Capacity (per hour)3500/4500/ 6000 Kg
      Power required (max)4/ 7.5 HP
      Model1

      Our clients can avail from us an extensive range of Raw Cotton Pre-Cleaner. The offered product protects fiber quality and is reckoned for efficient working. The sturdy machine enhances ginning performance and provides reliable operations. Besides, the machine reduces maintenance of ginning machines by removal of yellow or per-matured bolls, trash, stones and other impurities from raw cotton.

       

      Application area:

      • For enhancing the ginning performance
      • Protects fiber quality


      Features:

      • Optimized lint yields higher returns
      • Wheel-mounted models for easy mobility
      • Increases productivity of ginning machines
      • Reduces load on ginning machines
      • Easy and trouble-free auto feeding
      • Minimum auto feeder maintenance

       

      Additional information:


      Model IModel IIModel III
      No. of cleaning cylindersFourFiveSix

      Width1200/1500/
      1800 mm
      1200/1500/
      1800 mm
      1200/1500/
      1800 mm

      Raw cotton cleaning
      capacity per hour
      3500/4500/
      6000 Kgs.
      3500/4500/
      6000 Kgs.
      3500/4500/
      6000 Kgs.

      Power required (max)4/7.5 H.P.7.5/10 H.P.7.5/10 H.P.

      Wheel-mounting
      (optional)
      YesYesYes

      Feeding SystemMechanical/
      Pneumatic/
      Manual
      Mechanical/
      Pneumatic/
      Manual
      Mechanical/
      Pneumatic/
      Manual

       

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        Lint Cleaner

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        Lint Cleaner
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        Product Details:
        No. of cleaning cylindersSix
        Width1200/1500/ 1800 mm
        TypeInclined
        Cleaning Capacity (Lint)1200/1500/ 2000 Kg/Hour
        Connected Total Power7 HP

        Being the leading names in the industry we are offering a wide range of Lint Cleaner. These are used to remove seed coats, leafy matter, short fibers, micro-dust from ginned lint. The efficient machine improves lint grade and appearance with the reduction in trash content & other contamination. Among other features of the machine are robust construction, easy maintenance, and less labor requirement. Our clients can avail different models with various feeding systems for specific requirements.


        Application area:

        • Remove seed coats from ginned lint


        Features:

        • Different models with different feeding systems
        • Robust construction
        • Easy maintenance


        Additional Information:

        Model I Model IIModel III
        No. of cleaning cylindersSixThreeFour
        Width1200/1500/1800 mm1200/1500/1800 mm1200/1500/1800 mm
        TypeInclinedInclinedInclined
        Cleaning Capacity (Lint)1200/1500/2000 Kg/Hour1200/1500/2000 Kg/Hour1200/1500/2000 Kg/hour
        Power Required5 HP+2 HP5 HP+2 HP5 HP+2 HP
        Bypass ArrangementProvidedProvidedProvided
        Wheel-mounting (Optional)YesYesYes
        Feeding SystemMechanical/Pneumatic/ManualMechanical/Pneumatic/ManualMechanical/Pneumatic/Manual
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        Stone Remover Cum Hot Box

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        Stone Remover Cum Hot Box
        • Stone Remover Cum Hot Box
        • Stone Remover Cum Hot Box
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        Product Details:
        Capacity (products per hour)10,000 Kg
        Feeding System Belt Conveyor
        Height1220 mm
        Width1015 mm
        Length 1150 mm

        Being the leading names in the industry involved in offering a wide range of Stone Remover Cum Hot Box for complete removal of stones from seed cotton. The user-friendly machine eliminates fire risk in ginning and is acknowledged for features such as low maintenance, robustness. Moreover, we assure to deliver a defect free range of our products within a stipulated time frame.

         

        Application areas:

        • Drying of cotton
        • Removal of stones from seed cotton

         

        Features:

        • Moisture regulation in the raw cotton before ginning
        • Transmission elements not needed
        • Low operation costs

         

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          Cotton Dispensing System

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          Cotton Dispensing System
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          Product Details:
          Capacity7000 TPH
          Power Consumption5 HP+3HP
          Machine TypeSemi-Automatic
          Model Type 1
          Width 1200 mm

          With rich industrial experience and knowledge, we are involved in offering a wide range of Cotton Dispensing System. These are manufactured under the supervision of highly skilled professionals using the best material and latest technology. Offered machines are well known in the market for its hassle free performance and high durability. We offer our products at reasonable prices.

           

          Features:

          • Considerable saving in labour cost
          • Robust construction
          • Available in various technical specifications
          • Higher Productivity
          • Efficient Energy Conserving Operation
          • Consisting And Uniform Opening And Feeding 

          Application Areas:
          • Cotton industry

           

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          Auto Feeder For Ginning Machine

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          Auto Feeder For Ginning Machine
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          Product Details:
          Speed35-40 RPM
          MOCSS
          Feeding SystemMechanical Pneumatic Manual
          Feeding Capacity 10-12 Min

          We are involved in offering an extensive range of Auto Feeder for Ginning Machine. These are highly energy efficient and require negligible maintenance. These machines do not require disassembling auto feeder for machine maintenance and replacement of auto feeder cloth. It requires adequate feeding of raw cotton to gin machine enhances productivity level between 15% to 20%.

           

          Features:

          • Heavy duty structure for longer life
          • No need to disassemble the Auto Feeder for machine maintenance
          • No need to disassemble the Auto Feeder for changing Auto Feeder cloth
          • No Extra Electricity
          • Saves manpower/ Considerable saving in labour cost
          • Proper feeding of Raw Cotton to Gin Machine
          • Easy to maintain; Low maintenance cost
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          Auto Regulator

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          Auto Regulator
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          Product Details:
          Power Consumption40 hp
          Machine TypeAutomatic
          MaterialMS
          Power SourceElectric

          To furnish the diverse requirements of our clients in the best possible manner we are involved in offering a wide range of Auto Regulator. These are programmed to ensure continuous feeding to Gins for greater productivity. Offered product is highly appreciated among our clients due to their rigid construction and hassle-free performance. Moreover, it can be availed at market leading prices.

           

          Application areas:

          Optimizes ginning performance in cotton industry

           

          Features:

          • Robust construction; longer life
          • Form an integral part of Seed Cotton distribution system to Gins
          • Considerable saving in labor cost
          • Available in different models for specific requirements
          • Variable Feed Rates for specific requirements
          • Supplied with high-quality electrical accessories and dustproof sensors for efficient performance

           

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          Cotton Bale Wire Ties

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          Cotton Bale Wire Ties
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          Product Details:
          Surface TreatmentGalvanized
          ColorShiny White
          ApplicationWire Mesh, Cable Armouring ,
          Tensile Strength300-540Mpa

          For the diverse requirements of our clients, we are involved in manufacturing, supplying and exporting a wide range of Cotton Bale Wire Ties. These are manufactured by our highly skilled professionals using best quality wire which we sourced from the trusted and certified vendors of the market. Offered Cotton Bale Wire Ties have a fine finishing, thus highly demanded in the market. We also assure timely delivery of our products.

           

          Features:

          • High quality galvanized wire
          • Easy to feed, bend and tie
          • Designed effectively for break load , tensile and elongations and hence highly reliable
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          Fully Automatic Ginning Plant

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          Fully Automatic Ginning Plant
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          Product Details:
          Machine TypeAutomatic
          Electric Motor5 HP
          Min Distance B/w M/c880 mm
          Operating Speed1000/1040 RPM

          Being the leading names in industry we are involved in offering an extensive range of Fully Automatic Ginning Plant. These are complete automation solutions for ginning plants. Our automation systems are most advanced in the industry wherein we provide Pre-Cleaners, Post Cleaners, Conveying Systems, Automatic Feeding Systems, Over Flow Handling, Feed Regulators and PLC's to synchronize and control many of the processes. We offer our products at reasonable prices.

           

          Application areas:

          • Cotton industry

           

          Features:

          • Higher productivity
          • High-quality output
          • Less downtime
          • Efficient removal of dust and trash
          • Lowest cost of production per unit in the industry
          • Lower power consumption per quintal of lint ginned
          • Lower manpower required
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            Horizontal Pre Cleaner Ginning Machine

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            Horizontal Pre Cleaner Ginning Machine
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            Product Details:
            Power Consumption7/ 9.5 HP
            Machine TypeAutomatic
            Machine LayoutHorizontal
            Number of Cleaning Cylinders Eight

            We are involved in manufacturing, supplying and exporting a wide range of Horizontal Pre-Cleaner. These not only protect fiber quality but also remove immature bolls efficiently. The robust machine is reckoned for optimizing ginning performance and ensuring long life. Our clients can avail various models with wheel-mounting for easy mobility. We offer our products at reasonable prices.

             

            Application area:

            • Remove immature bolls efficiently in cotton industry

             

            Features:

            • Removes yellow/ pre-matured bolls, trash, stones and other impurities from raw cotton
            • Reduces load on ginning machines
            • Easy and trouble-free auto feeding
            • Optimized lint for higher yield
            • Trash removal (mechanical/ manual/ pneumatic)
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              Rotary Air Lock

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              Rotary Air Lock
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              Product Details:
              Types5 TPH of Cotton Seed; 10 TPH of Cotton Seed
              Connected total power 2, 3 HP
              Housing Type CI, MS
              Capacity5, 10 TPH

              We are a prestigious company involved in manufacturing, supplying and exporting a quality optimum range of Rotary Air Lock. These are available in different models for specific requirements of our customers. Offered Rotary Air Lock is made using best quality material which we sourced from the trusted vendors of the market that ensures its long life. Moreover, we also assure safe and timely delivery of our products.

               

              Application areas:

               

              • Rotary air Lock for seed discharge


              Features:
               

              • Discharges material efficiently with air back pressure
              • Heavy Duty construction; longer life
              • Made with superior technical know how
              • Max opening for efficient material discharge
              • Considerable savings in labour cost.
              • Available in different models for specific requirements.
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              Stone Catcher

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              Stone Catcher
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              Product Details:
              Main engine power7.5-11 kw
              Cutting Disc Size (inch)5 inch
              BrandBosch, Hitachi
              Warranty3 months

              Being a client centric firm we are involved in offering a wide array of Stone Catcher/Rock Trap. Offered machine is highly reckoned among our clients because there are no transmission elements needed and hence the operation cost is minimum. We offer these machines in different sizes as per the requirements and needs of our clients. Moreover, these are highly reliable and have a robust construction.


              Application areas:

              • Separate rocks, green bolls from the cotton seed


              Features: 

              • Available in different sizes
              • Separate rocks, green bolls and any other heavy objects in the cotton seed
              • Efficient removal of stones, rocks, green bolls and other foreign particles without considerable pressure loss
              • Air Tight trap door prevents any pressure loss
              • Gravity removal of heavy foreign particles, stones, rocks etc
              • Reduces trash percentage in cotton
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                Air Separator with Vacuum Wheels

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                Air Separator with Vacuum Wheels
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                Product Details:
                Capacity3800, 4500 Kg/Hr
                TypeRaw Cotton, Lint Cotton, Press House
                Connected total power 3, 5 HP

                To furnish the diverse requirements of our clients we are involved in manufacturing, supplying and exporting a wide range of Air Separator with Vacuum Wheel. These are manufactured using best quality material which we sourced from the trusted and reliable vendors of the market. These have spiked cleaning cylinders across individual round grid bars ensure gentle treatment and a free flow of seed - cotton through the machine, an adequate opening of cotton and removal of all fine trash including dust, sand, leaf, pepper, and pin before they get embedded in the cotton.

                Features:
                • Separate material efficiently.
                • Robust construction for longer life.
                • Made with superior technical know how.
                • Considerable savings in labour cost.
                • Available in different models for specific requirements.
                • Removes dust, fine trash & short fibers.
                • Max opening for efficient material discharge.

                 

                Additional information:
                TYPESRaw CottonLint CottonPress House
                Models700X1200700X15001000X1800700X12001000X15001000X18001000X12001000X15001000X1800
                Connected total power3 HP5 HP5 HP3 HP5 HP5 HP5 HP5 HP5 HP
                Capacity (Kgs /Hr)380045006000100015002000300038004500
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                Battery Condenser For Ginning Machine

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                Battery Condenser For Ginning Machine
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                Product Details:
                Capacity (In Tons)Customize

                For the diverse requirements of our clients, we are involved in manufacturing, supplying and exporting a wide range of Battery Condenser. These are highly acknowledged among our clients due to their excellent performance and reliable operations. These are available in the market in various technical specifications as per the requirements of our esteemed clients.

                 

                Application areas:

                • Several refrigerator productions

                 

                Features:

                • Made using high-grade materials
                • Durable nature
                • Available in different models for specific requirements
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                Overflow Hopper

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                Overflow Hopper
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                Product Details:
                Connected total power 2 HP
                Capacity (Kgs /Hr) of Seed Cotton 1500 Kg
                Machine LayoutVertical

                We are a reliable company involved in manufacturing, supplying and exporting a wide range of Overflow Hopper. These handles and recycle unused seed cotton of screw conveyor feeder for seed cotton. The machine form an integral part of the seed cotton distribution system to gins. Our clients can avail Overflow Hopper in different models with electric accessories and dust-proof sensors.

                 

                Application areas:

                • Recycle unused seed cotton

                 

                Features:

                • Robust construction
                • Easily accommodated in existing setups
                • Variable feed rates

                 

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                  Surge Hopper

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                  Surge Hopper
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                  Product Details:
                  Connected total power 2 HP
                  Capacity (Kgs /Hr) of Seed Cotton 4000, 5000, 6500 Kg
                  Type1200, 1500, 1800 mm wide

                  Our clients can avail an extensive range of Surge Hopper. The robust machine optimizes ginning performance and is, therefore, considered an integral part of the seed cotton distribution system to gins. It is programmed for ensuring continuous feeding to pre-cleaner, belt conveyor and another system for greater productivity. We offer the machines in different models that work at variable feed rates for specific requirements. Besides, these are available with superior electrical accessories and dust-proof sensors for efficient performance with the machine.

                   

                  Application areas:

                  • Seed cotton distribution system to gins

                   

                  Features:

                  • Programmed for ensuring continuous feeding to pre-cleaner
                  • Various models
                  • Integral part of seed cotton distribution system

                   

                   

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                  Bucket Elevators

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                  Bucket Elevators
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                  Product Details:
                  Load Capacity(kg)5000
                  Material of BucketMild Steel

                  Bajaj Bucket Elevators are ideally suited to elevate bulk materials from sluggish to free flowing vertically. These bucket elevators are manufactured for capacities up to 15000 Kg/hr. depending upon the material requirements.

                  Bajaj Bucket Elevators consists of rectangular rigid mild steel housing with a tangential inlet in the bottom section and an inclined outlet in the top section. Bajaj Bucket Elevators are of centrifugal type with rigid seamless mild steel buckets mounted on open ended belts. These are anti static oil repellent in nature. The drive unit comprises of an electrical motor coupled to reduction gear box mounted on the maintenance platforms attached to the top section.

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                  Bajaj Steel Industries Limited
                  Lalit Kalantri (General Manager)
                  C108, MIDC Industrial Area Hingna,
                  Nagpur - 440028, Maharashtra, India
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